Siemens SINUMERIK 840D sl Commissioning Manual

Cnc: shopturn

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Function manual (2184 pages)

Programming manual (1334 pages)

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See also: Operation and Programming Manual , Commissioning Manual

SINUMERIK 840D sl

CNC: ShopTurn

Commissioning Manual

Valid for

Control

SINUMERIK 840D sl/840DE sl

Software

NCU system software for

SINUMERIK 840D sl/840DE sl

with ShopTurn

11/2006 Edition

Version

1.4

7.2

Hardware

Supplementary Conditions

Reserved Functions

Commissioning

PLC Program

Signal Description

Machine Data

Tool Management

Additional Functions

Customized User

Interface

Miscellaneous

Abbreviations

References

Index

Table of Contents

Summary of Contents for Siemens SINUMERIK 840D sl

Page 1 Commissioning Manual Commissioning Manual Commissioning Manual Commissioning Manual Tool Management Additional Functions Customized User Interface Miscellaneous Abbreviations References Index Valid for Control SINUMERIK 840D sl/840DE sl Software Version NCU system software for SINUMERIK 840D sl/840DE sl with ShopTurn 11/2006 Edition...
Page 2: Contents
Trademarks SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr and SIMODRIVEr are registered trademarks of Siemens AG. The other designations in this publication may also be trademarks, the use of which by third parties may constitute copyright violation. Other functions not described in this documentation might be executable in the control.
Page 3 More detailed information about other publications concerning SINUMERIK 840D sl and publications that apply to all SINUMERIK controls (e.g., Universal Interface, Measuring Cycles, etc.) can be obtained from your local Siemens branch office. A monthly updated documentation overview with the available languages can be found on the Internet under: http://www.siemens.com/motioncontrol...
Page 4 Further descriptions of tasks to be performed by the machine tool manufacturer are also available for the standard SINUMERIK 840D sl. We may refer to them in this documentation if appropriate.
Page 5 Siemens. Correct, reliable operation of the product required proper transport, storage, positioning and assembly, as well as careful operation and maintenance.
Page 6 In this manual, the units of the parameters are always indicated as metric values. measurement The equivalent imperial units are shown in the table below. Metric Inch mm/tooth in/tooth mm/min in/min mm/rev in/rev m/min ft/min © Siemens AG 2006 All Rights Reserved SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 8 ..........10-161 10.4 Operator interface for ShopTurn on the NCU (HMI Embedded) . . . 10-162 © Siemens AG 2006 All Rights Reserved viii SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 11: Hardware
Hardware System structure The hardware configuration for ShopTurn is as standard for SINUMERIK 840D sl. References: /IDS/, Commissioning Manual CNC Part 1 (NCK, PLC, Drive), SINUMERIK 810D sl; /GDS/, Device Manual NCU SINUMERIK 840D sl, Table 1-1 Basic components Basic components Order No.
Page 13: Supplementary Conditions
The HMI and Windows screen savers must not be used together. References: /IAM/, Commissioning Manual CNC Part 2 (HMI), SINUMERIK, 840D sl/840D/840Di/810D, /IM2/ Commissioning HMI Embedded (sl) /IM4/ Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 2-13 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 15: Reserved Functions
CYCPE_US.SPF and CYCPE1US.SPF. Save these cycles in the directory for user cycles or manufacturer cycles. © Siemens AG 2006 All Rights Reserved 3-15 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 17: Commissioning
Note The NCU software components are located in file SIEMENSD.RTF (German)/SIEMENSE.RTF (English). A compatibility list can be found in file 840D_sl_compatibility_list.xls. © Siemens AG 2006 All Rights Reserved 4-17 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 18: Prerequisites
Spanish, and Chinese). ShopTurn The CD contains the software in 6 languages (German, English, French, Italian, Spanish, and Chinese). for PCU 50.3 © Siemens AG 2006 All Rights Reserved 4-18 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 19: Initial Start-Up
Drive), SINUMERIK 840D sl, /IAM/, Commissioning Manual CNC Part 2 (HMI), SINUMERIK 840D sl/840D/840Di/810D IM2 Commissioning HMI Embedded (sl) IM4 Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 4-19 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 20 (2) The second step is to initialize the various functions; this involves several runs. The startup sequence for these functions is described in the following sections. © Siemens AG 2006 All Rights Reserved 4-20 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 21: Installation Of Shopturn On Ncu (Hmi Embedded)
For detailed information on this subject and on installing the software please refer to the following documentation: References: /IAM/, Commissioning Manual CNC Part 2 (HMI), SINUMERIK, 840D sl/840D/840Di/810D IM4 Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 4-21 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 22: Plc Startup
The example file is located on the Toolbox in subdirectory 8x0d under \ShopMill_Turn. Download PLC user project to PLC Fig. 4-2 PLC commissioning © Siemens AG 2006 All Rights Reserved 4-22 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 23: Nck Startup
(see section 7.1 ”NC machine data for ShopTurn”). NCK Reset Fig. 4-3 NC SINUMERIK 840D sl installation and startup © Siemens AG 2006 All Rights Reserved 4-23 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 24 PCU 50.3: Load Load CYCCUST_ST.ARC from ST_CUST.SPF by pressing STANDARD CYCLES. the softkey ”Load” Fig. 4-4 NCK SINUMERIK 840D sl installation and startup © Siemens AG 2006 All Rights Reserved 4-24 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 25: Display Machine Data
The acceptance report can be used to test the installed ShopTurn functions once the ShopTurn installation and start–up have been completed. The acceptance report is included on the ShopTurn CD–ROM. © Siemens AG 2006 All Rights Reserved 4-25 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 27: Plc Program
The block is called in OB1. Instance data block for DB 110 FB 110 TM_REV_UK. English like TM_REV_GR.AWL © Siemens AG 2006 All Rights Reserved 5-27 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 28 DB56 Instance data block Data type for FB4 TM_REV_M_UK. English like TM_REV_M_GR.AWL The sample blocks are located in the toolbox under \ShopMill_Turn. © Siemens AG 2006 All Rights Reserved 5-28 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 29: Standard Interface Signals For/From Shopturn
”Hole thread cutting with positioning on circle” the axes are positioned on the next hole as per the federate even with a stationary spindle. © Siemens AG 2006 All Rights Reserved 5-29 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 30 5 PLC Program 11/2006 Standard interface signals for/from ShopTurn Space for your notes © Siemens AG 2006 All Rights Reserved 5-30 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 31: Signal Description
SK number (as predefined in the control (Task+1)) Classic (HMI Embedded) 201: ST machine 202: ST directory 203: ST program 204: ST alarms/messages 205: ST tool © Siemens AG 2006 All Rights Reserved 6-31 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 32 Measure tool – User screenform* Measure tool – Autom. – Z* Measure tool – Autom. – X* Set ZO* 1300 Straight line © Siemens AG 2006 All Rights Reserved 6-32 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 33 243 Simultaneous recording – Side view* 244 Simultaneous recording – Front view* 245 Simultaneous recording – Volume model* 250 Extended softkey menu – Setting © Siemens AG 2006 All Rights Reserved 6-33 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 34: Machine Data
920 Run screen in operating area Machine MDA* 930 Run screen in operating area Machine Auto* * = If screen is available © Siemens AG 2006 All Rights Reserved 6-34 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 35: Hmi Interface Db21
So that an alarm is output in the event of a start being attempted while the global start lock is activated, bit 6 in the machine data 16956 $MN_ENABLE_ALARM_MASK must be set. © Siemens AG 2006 All Rights Reserved 6-35 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 36: Overview Of Earlier Shopturn Interface
CMM_IN.program_extern_selected This is no longer required because the logic in the Program is selected in the PLC. ShopTurn interface has been modified. © Siemens AG 2006 All Rights Reserved 6-36 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 37 All bits 0: The main spindle rule applies More than 1 bit active: The following sequence applies: 1. Main spindle 2. Rotating tool spindle 3. Counterspindle © Siemens AG 2006 All Rights Reserved 6-37 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 38: Signals From Shopturn (Output Signals)
ShopTurn Open (PCU 50.3): ShopTurn operator interface active is not evaluated ShopTurn on NCU (HMI Embedded): DB19.DBB21 36.7 CMM_OUT.ext_prog_sel n.a. External processing program is selected © Siemens AG 2006 All Rights Reserved 6-38 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 39 Global start lock can be deactivated. Standard NC start has no effect interface signal DB21.DBX7.5 CMM_OUT.mask_number Standard interface signal Current screen number in ShopTurn DB19.DBW24 © Siemens AG 2006 All Rights Reserved 6-39 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 40 6 Signal Description 11/2006 Overview of earlier ShopTurn interface Space for your notes © Siemens AG 2006 All Rights Reserved 6-40 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 41: Machine Data
ShopTurn machine data. You are advised to print these out. You can then check and if necessary correct the specific values more conveniently. © Siemens AG 2006 All Rights Reserved 7-41 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 42 The setup feed rates can be entered in the mask ”Machine -- manual” → ”>” → ”ShopTurn settings”. Use the option ”Manual machine”, enter the feed in the basic mask ”Manual”. References: /BAT/, Operation/Programming ShopTurn © Siemens AG 2006 All Rights Reserved 7-42 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn - - 11/2006 Edition...
Page 43: Display Machine Data For Shopturn
Finishing feed in percent 9639 $MM_CTM_MAX_T OOL_WEAR Upper input limit for tool wear 9640 $MM_CTM_ENABLE_CALC_THREAD_PITCH Calculation of thread depth if pitch entered © Siemens AG 2006 All Rights Reserved 7-43 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 44 $MM_CMM_MEAS_DIST_T OOL_LENGTH Maximum measurement distance for tool length for rotating Spindle 9759 $MM_CMM_MAX_CIRC_SPEED_ROT_SP Maximum circumferential speed for tool measurement for rotating Spindle © Siemens AG 2006 All Rights Reserved 7-44 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 45 $MM_ST_ENABLE_T AILSTOCK Enable tail stock 9843* $MM_ST_ENABLE_SPINDLE_CLAMPING Enable spindle clamping (C axis) 9849 $MM_ST_CYCLE_SUB_SP_P ARK_POS_Y Parking position of Y axis with counter- spindle © Siemens AG 2006 All Rights Reserved 7-45 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 46 Maximum input area for gamma alignment angle 9897 $MM_ST_OPTION_MASK_MAN_FUNC Settings for ShopTurn manual functions 9898* $MM_ST_OPTION_MASK Settings for ShopTurn H7000 9899* $MM_ST_TRACE Settings for ShopTurn © Siemens AG 2006 All Rights Reserved 7-46 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 47: Description Of Display Machine Data
Valid as of software version ShopTurn 7.1 Significance: In this MD enter the factor by which the supplied spindle utilization will be multiplied. © Siemens AG 2006 All Rights Reserved 7-47 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 48 Bit 5: Display hidden lines (;*HD*) in the G code editor Bit 6: Reserved Bit 7: Switch off G program checking during mold making © Siemens AG 2006 All Rights Reserved 7-48 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 49 This MD is used to stipulate the distance by which both axes are lifted off the contour du- ring rough cutting operations. This value also applies to stock removal, plunge–cutting, and groove turning. © Siemens AG 2006 All Rights Reserved 7-49 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 50 If the angle of the residual material is greater than that specified in the MD, the tool will round the contour. Contour Angle Current cutting depth D Residual material © Siemens AG 2006 All Rights Reserved 7-50 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 51 The MD is only evaluated if MD 9558 MM_CTM_CYC_ROUGH_INT_REL_DIST = 0. > 0: Interruption time in seconds < 0: Interruption time in revolutions 0: No interruption © Siemens AG 2006 All Rights Reserved 7-51 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 52 : Distance to last cut, MD 9560 b: Retraction between plunge–cutting and stock removal, MD 9651. © Siemens AG 2006 All Rights Reserved 7-52 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 53 If the coordinates are entered as incremental dimensions, you can choose between radius and diameter programming. 0 = Entry as radius 1 = Entry as diameter © Siemens AG 2006 All Rights Reserved 7-53 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 54 The incremental upper limit is defined in MD 9450 $MM_WRITE_TOA_FINE_LIMIT . © Siemens AG 2006 All Rights Reserved 7-54 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 55 This does not apply to stock removal of a contour. -1 = Retraction by twice the tool nose radius © Siemens AG 2006 All Rights Reserved 7-55 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 56 19: Horizontal turning machine, processing in front of turning center 34: Horizontal turning machine, processing behind turning center (inclined bed turning machine) © Siemens AG 2006 All Rights Reserved 7-56 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 57 Valid as of software version ShopTurn 6.1 Significance: This MD is used to activate tool monitoring. Tool monitoring is not displayed Tool monitoring is displayed © Siemens AG 2006 All Rights Reserved 7-57 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 58 Valid as of software version ShopTurn 6.1 Significance: This MD is used to enter the upper limit for the feed rate input in mm/min. © Siemens AG 2006 All Rights Reserved 7-58 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 59 This MD is used to stipulate the M function if in the tools list coolants I and II are both active at the same time. Value: –1 = No M function xy = M function xy for coolant I and II © Siemens AG 2006 All Rights Reserved 7-59 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 60 Note: With a turret revolver the tools are always allocated to a fixed location; i.e. this MD must be set to ”1”. © Siemens AG 2006 All Rights Reserved 7-60 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 61 If a blank string is entered in the display machine data this softkey is not displayed. © Siemens AG 2006 All Rights Reserved 7-61 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 62 This MD is used to stipulate the M function for switching the coolant OFF; this is output when the tool is changed. © Siemens AG 2006 All Rights Reserved 7-62 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 63 This MD is used to stipulate the rapid feed rate in mm/min for positioning on a circular path. This applies for the functions ”full circle”/”pitch circle” (”Drilling” menu → ”Positions”) and ”circumferential groove” (”Milling” menu → ”Groove”). © Siemens AG 2006 All Rights Reserved 7-63 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 64 Data type: BYTE Valid as of software version ShopTurn 6.4 Significance: This MD is used to enter the axis number of the additional counterspindle. © Siemens AG 2006 All Rights Reserved 7-64 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 65 This MD is used to enter the axis number of the B axis. This is necessary for aligning tools or machining inclined surfaces. © Siemens AG 2006 All Rights Reserved 7-65 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 66 0 = Clockwise 1 = Counterclockwise For more information please refer to the section on ”Spindle control”. © Siemens AG 2006 All Rights Reserved 7-66 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 67 Significance: This MD is used to stipulate the main direction of rotation for all turning tools. 3 = M3 4 = M4 © Siemens AG 2006 All Rights Reserved 7-67 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 68 Or, alternatively, you can make these settings in the ”Tools zero offset” menu → ”>” → ”Spindles” in parameter ”ZL1”. Changes to the MD are automatically transferred to the pa- rameter and vice versa. © Siemens AG 2006 All Rights Reserved 7-68 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 69 MD 9838 = 0; Only one tool carrier is available X < MD 9838; Tool belongs to tool carrier 1 X ≥ MD 9838; Tool belongs to tool carrier 2 © Siemens AG 2006 All Rights Reserved 7-69 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 70 This MD is used to specify the Y position in the MCS when approaching the parking posi- tion for the counterspindle cycle. © Siemens AG 2006 All Rights Reserved 7-70 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 71 This MD is used to stipulate the percentage of the driving force with which the counter– spindle should stop when traveling to the fixed stop. © Siemens AG 2006 All Rights Reserved 7-71 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 72 This MD is used to stipulate the retraction distance that the counter–spindle is to travel between traveling to fixed stop and gripping in order to eliminate compressive stress in the workpiece. © Siemens AG 2006 All Rights Reserved 7-72 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 73 Data type: DOUBLE Valid as of software version ShopTurn 6.4 Significance: This MD is used to stipulate the maximum center offset for ”center drilling”. © Siemens AG 2006 All Rights Reserved 7-73 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 74 Bit 19 to bit 21: Reserved Bit 23 to 24: Reserved Bit 25: A full cross–section of the side view is always displayed in the simulation. © Siemens AG 2006 All Rights Reserved 7-74 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 75 Change becomes effective after: IMMEDIATELY Protection level: 1 Units: Hex Data type: LONG Valid as of software version ShopTurn 7.1 Significance: Bit 0: Reserved © Siemens AG 2006 All Rights Reserved 7-75 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 76 7 Machine Data 11/2006 Display machine data for ShopTurn Space for your notes © Siemens AG 2006 All Rights Reserved 7-76 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 77: Tool Management
The magazine list can be hidden via display MD 9674 $MM_CMM_ ENABLE_TOOL_MAGAZINE. Magazine location Magazine locations can be blocked, e.g. for oversized tools occupying adjacent magazine locations. blocking © Siemens AG 2006 All Rights Reserved 8-77 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 78: Overview Of Functions
Changes to the tool and cutting edge data made via system variables in the part program are only displayed in the tool list in the ShopTurn user interface if they refer to the active tool. © Siemens AG 2006 All Rights Reserved 8-78 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 79: Start-Up Sequence
With PCU 50.3 you can also start up tool management (generating configuration file and PLC data) via the CNC–ISO operator interface. References: /FBW/, Description of Tool Management Functions © Siemens AG 2006 All Rights Reserved 8-79 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 80: Start-Up In Nck
It is not necessary to enter the number of tools multiplied by 9 cutting edges. You can simply specify approximately how many cutting edges you will need in total. © Siemens AG 2006 All Rights Reserved 8-80 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 81 For a detailed description of the NCK machine data for tool management please refer to the next section 8.3.2 ”Description of the NC Machine Data for Tool Management”. © Siemens AG 2006 All Rights Reserved 8-81 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 82: Description Of Nck Machine Data
Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á © Siemens AG 2006 All Rights Reserved 8-82 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 84 This assignes a concrete tool holder to the location. Corresponding to... MD 20090 SPIND_DEF_MASTER_SPIND MD 20110: RESET_MODE_MASK MD 20112: START_MODE_MASK MD 20122: TOOL_RESET_NAME MD 20130: CUTTING_EDGE_RESET_VALUE Additional references © Siemens AG 2006 All Rights Reserved 8-84 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 85 (Tx...Tx) Bit 12=0: The preparation command is not executed if the tool is already inserted in the spindle. © Siemens AG 2006 All Rights Reserved 8-85 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 86 (If after selection but before loading the tool becomes no longer usable, a non–correctable alarm may result.) © Siemens AG 2006 All Rights Reserved 8-86 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 88: Creating And Loading The Configuration File
Adapt configuration file TM_REV.12.8X0 at the positions marked bold. %_N_TO_TMA_INI CHANDATA(1) ;-------------------------------------------------------------- ;TM_REV.12.8x0 ;tool management configuration for ShopTurn machine with turret ;-------------------------------------------------------------- ;delete old data ;--------------- © Siemens AG 2006 All Rights Reserved 8-88 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn - - 11/2006 Edition...
Page 89 $TC_MPP1[1,2]=1 ;location kind (1: magazine location) $TC_MPP2[1,2]=1 $TC_MPP3[1,2]=1 $TC_MPP4[1,2]=2 $TC_MPP5[1,2]=2 ;location kind index (2: location no 2) $TC_MPP1[1,3]=1 $TC_MPP2[1,3]=1 $TC_MPP3[1,3]=1 $TC_MPP4[1,3]=2 $TC_MPP5[1,3]=3 © Siemens AG 2006 All Rights Reserved 8-89 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 90 /FBW/, Description of Tool Management Functions $TC_MAP1[MagazineNo]= Magazine type 1: Chain 3: Revolver 5: Flat magazine 7: Internal magazine tool buffer 9: Internal magazine loading station © Siemens AG 2006 All Rights Reserved 8-90 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 91 Example: $TC_MAMP2=257 (bit 0=1 and bit 8=1) Bit 0 = 1: Search for active tool with tool designation, Bit 8 = 1 Search from 1st location onwards © Siemens AG 2006 All Rights Reserved 8-91 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 92 For $TC_MPP1[Magazine no., Location no.]=1 (location type is the magazine location), the location number is entered here. For other location types, the type index is incremented. © Siemens AG 2006 All Rights Reserved 8-92 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 93 $TC_MDP2[MagazineNo, BufferNo.]= Distances between buffer and magazine Turret revolver: Value = 0 $TC_MDP1[MagazineNo, BufferNo.]= Distances between load points and magazine Turret revolver: Value = 0 © Siemens AG 2006 All Rights Reserved 8-93 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 94: Start–Up In The Plc
Block FC 6 is called by the basic PLC program and must not be called again in the PLC user program. © Siemens AG 2006 All Rights Reserved 8-94 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 95: Example For Fc 100 And Fb 110
Call the blocks in OB 1 and OB 100: – Call FC 100 in OB 100 – Call FB 110 in OB 1 © Siemens AG 2006 All Rights Reserved 8-95 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 96 Abort for one of the above–mentioned functions Note MD 9673 CMM_TOOL_LOAD_STATION defines the interface via which the magazine will be loaded or unloaded. © Siemens AG 2006 All Rights Reserved 8-96 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 97: Signal Description
+ 26 Location number (target) for loading/relocating (Int) n + 28 Load/un- HMI to PLC load with- out mo- ving ma- gazine © Siemens AG 2006 All Rights Reserved 8-97 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 98 (applies with ShopTurn on NCU (HMI embedded); with PCU 50.3 this is consid- ered automatically). Loading point 1 is also used to relocate/position tools in any location (e.g. buffer location). © Siemens AG 2006 All Rights Reserved 8-98 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 99 = Location number of change position len = 48 Note DBB (n+1) to DBW (n+46) are updated only by a T selection. © Siemens AG 2006 All Rights Reserved 8-99 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 100 = Location number of change position len = 44 Example for change position 3: n = (3–1)*n 44+ 4= 2*44 + 4= 88 + 4= 92 © Siemens AG 2006 All Rights Reserved 8-100 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 101 Tool management no. Edge evaluation Signal(s) updated: Conditional Signal(s) valid from SW: 2 Description Associated tool management number (TO area) of channel © Siemens AG 2006 All Rights Reserved 8-101 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 102 Signal(s) updated: Conditional Signal(s) valid from SW: 2 Description Location number of the new tool to be used for machining. Corresponding to... DBW(n+20) © Siemens AG 2006 All Rights Reserved 8-102 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 103 Tool new: Size bottom Edge evaluation Signal(s) updated: Conditional Signal(s) valid from SW: 2 Description Specification of new tool size at bottom in half locations. © Siemens AG 2006 All Rights Reserved 8-103 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 104 FB2/FB 3 using this T no. DB73.DBW(n+42) Reserved Edge evaluation Signal(s) updated: Conditional Signal(s) valid from SW: 2 © Siemens AG 2006 All Rights Reserved 8-104 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 105: Display Machine Data
Relocate tool to default magazine For the defaults and description of this machine data please refer to section 7.2 ”Display machine data for ShopTurn”. © Siemens AG 2006 All Rights Reserved 8-105 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 106: Enable Spindle And Coolant
Coolants are assigned to the appropriate M commands via the following machine data: MD 9680 $MM_CMM_M_CODE_COOLANT_I MD 9681 $MM_CMM_M_CODE_COOLANT_II MD 9668 $MM_CMM_M_CODE_COOLANT_I_AND_II MD 9686 $MM_CMM_M_CODE_COOLANT_OFF © Siemens AG 2006 All Rights Reserved 8-106 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 107: Moving The Turret Manually
1 ASUB activates a new tool correction Fig. 8-3 Example of check- -back signal from tool number to NCK © Siemens AG 2006 All Rights Reserved 8-107 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn - - 11/2006 Edition...
Page 108 NCK mode JOG and only permit the change request via the interface signal in DB 73 in NCK mode AUTO. © Siemens AG 2006 All Rights Reserved 8-108 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 109 If you permit manual movement of the turret – even if the program has not been interrupted, you must ensure that the ASUB is executed without error and that the interrupted program can be resumed. © Siemens AG 2006 All Rights Reserved 8-109 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 110: Configuring The Operator Interface
If you want to change the softkey label (OEM tool list) and header (OEM tool list) of the additional list, you must define new texts (see chapter 8.8.7 ”Defining texts”). © Siemens AG 2006 All Rights Reserved 8-110 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 111: Configuring Lists
Specify all changes changes with respect to the default settings in the configu- configuration file ration file TO_TURN.INI; (see section 8.8.3 ”Creating the configuration file”). © Siemens AG 2006 All Rights Reserved 8-111 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 112: Creating The Configuration File
First specify in which tool management list you would like to make changes. [DISPLAY_IDENTIFIER] DISPLAY_IDENTIFIER: Tool management list © Siemens AG 2006 All Rights Reserved 8-112 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 113 TO_INI_F.LOG file for a description of the error. With ShopTurn on NCU (HMI embedded) the file is located in drive I: and with the PCU 50.3 n directory F:\MMC0W32\TMP. © Siemens AG 2006 All Rights Reserved 8-113 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 114 Length Y RADIUS Radius RADIUS_ Radius with possible diameter calculation DIAM RADIUS_ Radius with possible diameter calculation DIAM9 – rotary drill bit radius © Siemens AG 2006 All Rights Reserved 8-114 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 115 PW_WEAR Prewarning limit for wear T_LOCKED Tool disabled T_SIZE Oversized tool T_FIXED Tool in fixed location T_STATE Status display: Active/prewarning limit reached/blocked © Siemens AG 2006 All Rights Reserved 8-115 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 116 * Parameter types: S = cutting edge data, W = tool data, M = magazine data. Parameter ”H number” will only be displayed if ShopTurn is set up for ISO dia- lects (see section 11.4 ”ISO Dialects”). © Siemens AG 2006 All Rights Reserved 8-116 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 117: Adapting Individual Parameters
PARAMETER_IDENTIFIER PARAMETER_IDENTIFIER Parameter T_MAG_PLACE_TYPE Magazine location type TPC1 Parameter 1 TPC2 Parameter 2 TPC3 Parameter 3 TPC4 Parameter 4 TPC5 Parameter 5 © Siemens AG 2006 All Rights Reserved 8-117 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 118 If you do not change the data type, then, the double data type set as default, is used. © Siemens AG 2006 All Rights Reserved 8-118 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 119: Defining Texts For The Magazine Locations On The Intermediate Buffer
2) are assigned texts for the display in the tool manager lists. A default text is displayed for additional magazine locations of the buffer. © Siemens AG 2006 All Rights Reserved 8-119 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 120: Designating A Load Magazine In The Tool List Sorted According To Magazines
Cursor text parameter TPC3 89965 Column header parameter TPC4 89937, 89938, 89939 Cursor text parameter TPC4 89949 Column header parameter TPC5 89940, 89941, 89942 © Siemens AG 2006 All Rights Reserved 8-120 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 121 OEM parameter must be located as type, OEM toggle field in the number range 89700 bis 89899. parameter, magazine locations of the buffer © Siemens AG 2006 All Rights Reserved 8-121 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 122 Korean Hungarian Brazilian Portuguese Russian Czech Japanese In the file F:\USER\MBDDE.INI or F:\OEM\MBDDE.INI add the following line in the section [TextFiles]: UserZYK=F:\dh\cus.dir\aluc_ © Siemens AG 2006 All Rights Reserved 8-122 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 123: Importing Tool Data
$TC_TP8[x] Tool status Bit 1 = 1: Tool enabled Bit 2 = 1: Tool disabled Bit 4 = 1: Prewarning limit reached © Siemens AG 2006 All Rights Reserved 8-123 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 124 Number [mm] $TC_DP7[x,y] External radius Number [degrees] $TC_DP8[x,y] Tip length Number [mm] $TC_DP9[x,y] Tip width Number [mm] $TC_DP10[x,y] Holder angle Number [degrees] © Siemens AG 2006 All Rights Reserved 8-124 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 125 The H number for ISO dialect programs will only be evaluated if ShopTurn is set up for ISO dialects (see Section 11.4 ”ISO Dialects”). © Siemens AG 2006 All Rights Reserved 8-125 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 126 ;Radius $TC_DP8[1,1]=14 ;Tip length $TC_DP10[1,1]=93 ;Holder angle $TC_DP11[1,1]=3.0 ;Reference direction for holder angle ;–Z direction $TC_DP24[1,1]=2 ;Tool clearance angle ;End of program © Siemens AG 2006 All Rights Reserved 8-126 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 127: Additional Functions
The probe operates internally with the command MEAS. The function test of the probe is conducted using a part program. References: /PGA/, Programming Guide /BNM/, User Manual, Measuring cycles © Siemens AG 2006 All Rights Reserved 9-127 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 128: Display Machine Data For Measuring Cycle
Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á © Siemens AG 2006 All Rights Reserved 9-128 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 129 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á 1 = Measuring input 2 is activated © Siemens AG 2006 All Rights Reserved 9-129 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 130: Network Link
For installing the network, please refer to References: /IAM/, Commissioning Manual CNC Part 2 (HMI) SINUMERIK 840D sl/840D/840Di/810D, IM2, Commissioning HMI Embedded (sl) IM4, Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 9-130 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 131: Cylinder Surface Transformation, End Face Machining
”circle”. For these two cycles you can call the functions in the operating area – Program under Straight line, Arc, Tool. References: /BAT/, ShopTurn Operating/Programming Guide © Siemens AG 2006 All Rights Reserved 9-131 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 132: Example: X Axis And Z Axis, Main Spindle And Tool Spindle
$MC_TRANSMIT_POLE_SIDE_FIX_1=1 Restriction of working area in front of/behind pole, 1st TRANSMIT transformation 24920 $MC_TRANSMIT_BASE_TOOL_1[0]=0 Vector of basic tool for 1st TRANSMIT transformation © Siemens AG 2006 All Rights Reserved 9-132 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 133 Axial offset of rotary axis is taken into account during TRACYL 24810 $MC_TRACYL_ROT_SIGN_IS_PLUS_1=1 Arithmetic sign of rotary axis for 1st TRACYL transformation 24820 $MC_TRACYL_BASE_TOOL_1[n]=0 Vector of basic tool for 1st TRACYL transformation © Siemens AG 2006 All Rights Reserved 9-133 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 134: Example: X Axis And Z Axis, Main Spindle And Tool Spindle, Y Axis
$MC_TRANSMIT_POLE_SIDE_FIX_1=1 Restriction of working area in front of/behind pole, 1st TRANSMIT transformation 24920 $MC_TRANSMIT_BASE_TOOL_1[0]=0 Vector of basic tool for 1st TRANSMIT transformation © Siemens AG 2006 All Rights Reserved 9-134 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 135 Axial offset of rotary axis is taken into account during TRACYL 24810 $MC_TRACYL_ROT_SIGN_IS_PLUS_1=1 Arithmetic sign of rotary axis for 1st TRACYL transformation 24820 $MC_TRACYL_BASE_TOOL_1[n]=0 Vector of basic tool for 1st TRACYL transformation © Siemens AG 2006 All Rights Reserved 9-135 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 136: Example: X Axis And Z Axis, Main Spindle, Tool Spindle And Counter–Spindle
Restriction of operating area in front of/behind the pole, 2nd TRANSMIT transformation 24970 $MC_TRANSMIT_BASE_TOOL_2[0]=0 Vector of basic tool for 2nd TRANSMIT transformation © Siemens AG 2006 All Rights Reserved 9-136 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 137 Axial offset of rotary axis is taken into account during TRACYL 24860 $MC_TRACYL_ROT_SIGN_IS_PLUS_2=1 Arithmetic sign of rotary axis for 2nd TRACYL transformation 24870 $MC_TRACYL_BASE_TOOL_2[n]=0 Vector of basic tool for 2nd TRACYL transformation © Siemens AG 2006 All Rights Reserved 9-137 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 138: Example: X Axis And Z Axis, Main Spindle, Tool Spindle And Counter–Spindle, Y Axis
24040 $MC_FRAME_ADAPT_MODE=H7 Adaptation of active frames 28082 $MC_MM_SYSTEM_FRAME_MASK, Bit 6 = 1 Configuring of channel–specific system frames included in channel calculation © Siemens AG 2006 All Rights Reserved 9-138 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 139 TRACYL is active 24860 $MC_TRACYL_ROT_SIGN_IS_PLUS_2=1 Sign of rotary axis for 2nd TRACYL transformation 24870 $MC_TRACYL_BASE_TOOL_2[n]=0 Vector of basic tool for 2nd TRACYL transformation © Siemens AG 2006 All Rights Reserved 9-139 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 140: Inclined Y Axis
TRAANG is always active after reset 20144 $MC_TRAFO_MODE_MASK, bit 1 = 0 TRAANG runs in background (persistent process) and is not displayed in the operator interface © Siemens AG 2006 All Rights Reserved 9-140 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 141 3rd geometric axis with transformation 6 = channel axis ZC 24995 $MC_TRACON_CHAIN_1[0]=1 Number of transformation TRANSMIT (main spindle) for linking 24995 $MC_TRACON_CHAIN_1[1]=5 Number of transformation TRAANG for linking © Siemens AG 2006 All Rights Reserved 9-141 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 142 3rd geometric axis with transformation 7 = channel axis ZC 24996 $MC_TRACON_CHAIN_1[0]=1 Number of transformation TRACYL (main spindle) for linking 24996 $MC_TRACON_CHAIN_1[3]=5 Number of transformation TRAANG for linking © Siemens AG 2006 All Rights Reserved 9-142 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 143: Measuring Cycle Support In The G Code Editor
Restart the machine. If required, modify the characteristics for the measuring cycle support in the ”Startup” → ”>” → ”Measuring cycles” menu. © Siemens AG 2006 All Rights Reserved 9-143 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 144 Restart the PCU 50.3. If required, modify the characteristics for the measuring cycle support in the ”Startup” → ”>” → ”Measuring cycles” menu. © Siemens AG 2006 All Rights Reserved 9-144 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 145: Counter–Spindle
”Travel to fixed stop”. You can activate/deactivate the cut–off check by means of the following machine data: 9859 $MM_ST_CYCLE_PART_OFF_CTRL_DIST: Cut–off check, distance 9860 $MM_ST_CYCLE_PART_OFF_CTRL_FEED: Cut–off check, feed 9861 $MM_ST_CYCLE_PART_OFF_CTRL_FORC: Cut–off check, force © Siemens AG 2006 All Rights Reserved 9-145 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 146 In the machine data you must assign the M functions to cycles which will then perform the appropriate function. The functions performed by individual cycles are listed in the table below: © Siemens AG 2006 All Rights Reserved 9-146 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 147 To obtain the sample program above, set the following machine data: $MN_M_NO_FCT_CYCLE[1]=M280 $MN_M_NO_FCT_CYCLE_NAME[1]=chuck2os $MN_M_NO_FCT_CYCLE[2]=M281 $MN_M_NO_FCT_CYCLE_NAME[2]=chuck2cl $MN_M_NO_FCT_CYCLE[3]=M240 $MN_M_NO_FCT_CYCLE_NAME[3]=chuck1os For further information about machining with the counter–spindle, please see: References: /BAT/, ShopTurn Operating/Programming Guide © Siemens AG 2006 All Rights Reserved 9-147 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 148: Turning Machines With B Axis
Transformations To use the function ”Tracking tool (hold tool tip when swiveling)”, you must com- mission the relevant TRAORI. © Siemens AG 2006 All Rights Reserved 9-148 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 149: Working With Two Tool Carriers
Workpiece coordinate system for use with the 1st tool carrier Workpiece coordinate system for use with the 2nd tool carrier Tool carrier 2 © Siemens AG 2006 All Rights Reserved 9-149 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 150 If there are a large number of old G code programs that were programmed without mirroring of the X axis, you should consider setting mirroring for G code programs. © Siemens AG 2006 All Rights Reserved 9-150 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 151 The ”Taper turning” option is not enabled when working with two tool carriers. condition It is not possible to use the turning machine with B axis at the same time. © Siemens AG 2006 All Rights Reserved 9-151 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 152 9 Additional Functions 11/2006 Working with two tool carriers Space for your notes © Siemens AG 2006 All Rights Reserved 9-152 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 153: Customized User Interface
For the procedure for configuring this and exchanging the boot–up image, please refer to: References: /IAM/, Commissioning Manual CNC Part 2 (HMI), SINUMERIK, 840D sl/840D/840Di/810D IM4 Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 10-153 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 154: Configuring The Custom Screen
Program operating Vertical softkey 4 X–pos. = 33 Y–pos. = 52 area – Miscellaneous height = 378 pixels width = 523 pixels © Siemens AG 2006 All Rights Reserved 10-154 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 155 Horizontal softkey 7 SC857 ating area Messages/Alarms oper- Horizontal softkey 8 SC858 ating area Operating area – Horizontal softkey 7 SC867 Tools/Zero offsets © Siemens AG 2006 All Rights Reserved 10-155 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 156 8. The NC code generated is then collected and you can then start the cycle with ”Cycle Start”; (see section 10.2.3. ”Integrating measuring cycles). © Siemens AG 2006 All Rights Reserved 10-156 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 157 Manual operating mode – Tool measure- Vertical softkey 6 SC8146 ment Manual operating mode – Tool measure- Vertical softkey 7 SC8147 ment © Siemens AG 2006 All Rights Reserved 10-157 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 158: Transferring Cycles To The Machining Plan
Sample cycle). loader” Note If you want to use the sample cycle for bar loader, you must not change its name (”BARLOAD”). © Siemens AG 2006 All Rights Reserved 10-158 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 159: Linking Cycles Into The Machining Plan
F_DR_TXD.COM and F_DR_TXE.COM. A number of help displays are also included with the sample cycle. Please see the README.TXT file for information on how to install the cycle. © Siemens AG 2006 All Rights Reserved 10-159 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 160: Integrating Measuring Cycles
→ ”Zero point workpiece”, via which you can call up your measuring cycles. Such a vertical softkey menu already exists behind the ”Miscellaneous” → ”Measure tool” entry softkey. © Siemens AG 2006 All Rights Reserved 10-160 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 161: Shopturn Open (Pcu 50.3)
References: /IAM/, Commissioning Manual CNC Part 2 (HMI), SINUMERIK 840D sl/840D/840Di/810D, BE1 Operator Interface Extension, keyword ”OP Hotkeys” and ”PLC Keys” © Siemens AG 2006 All Rights Reserved 10-161 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 162: Operator Interface For Shopturn On The Ncu (Hmi Embedded)
9273 MM_USER_CLASS_APPLICATION [4] = 1 9273 MM_USER_CLASS_APPLICATION [6] = 1 9273 MM_USER_CLASS_APPLICATION [10] = 1 9273 MM_USER_CLASS_APPLICATION [17] = 1 9414 MM_TM_KIND_TOOLMANAGEMENT = 1 © Siemens AG 2006 All Rights Reserved 10-162 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 163: User Status Display
OP 012 / 800 x 600 20 x 20 pixels ico1024 OP 015 / 1024 x 768 27 x 26 pixels © Siemens AG 2006 All Rights Reserved 10-163 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 164: Configuring The User Status Display
Additional information can be found in References: /IAM/, Commissioning Manual CNC Part 2 (HMI), SINUMERIK, 840D sl/840D/840Di/810D IM4 Commissioning HMI Advanced © Siemens AG 2006 All Rights Reserved 10-164 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn - - 11/2006 Edition...
Page 165 Additional information can be found in References: /IAM/, Commissioning Manual CNC Part 2 (HMI), SINUMERIK, 840D sl/840D/840Di/810D IM2 Commissioning HMI Embedded (sl) © Siemens AG 2006 All Rights Reserved 10-165 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 166: Op Hotkeys, Plc Keys
KEYS.INI, not via the DB 19 interface. The file KEYS.INI must feature the following entry in the section [HMI_INI_FILES]: Task6 = shopturn.ini © Siemens AG 2006 All Rights Reserved 10-166 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 167: Miscellaneous
9253 USER_CLASS_TM_SKTOOLUNLOAD Enable unloading of a tool 9254 USER_CLASS_TM_SKTOOLMOVE Enable relocation of a tool 9258 USER_CLASS_TM_SKNCNEWTOOLE Enable setting up of new cutting edges © Siemens AG 2006 All Rights Reserved 11-167 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 168 9511 USER_CLASS_DIRECTORY2_P Enable network drive 2 9512 USER_CLASS_DIRECTORY3_P Enable network drive 3 9513 USER_CLASS_DIRECTORY4_P Enable network drive 43 9890 ST_USER_CLASS_MEAS_T_CAL Calibrate tool probe © Siemens AG 2006 All Rights Reserved 11-168 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 169: Machine Manufacturer Cycle
(see also Section 9.6 ”Counter–spindle”) Set special properties for program start or program end. Marks _M131, _M135, _M136 The cycle is located in directory CYCLES\SC\PROG\TEMPLATES. © Siemens AG 2006 All Rights Reserved 11-169 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 170: Spindle Control
The settings for machine data 9824 and 9825 and the interface signal DB3n.DBX17.6 must be observed. © Siemens AG 2006 All Rights Reserved 11-170 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 171 ”0” and ”1”. Machine data 9822 is only relevant for display in the ShopTurn interface, not for correct operation on the machine. © Siemens AG 2006 All Rights Reserved 11-171 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 172 ”0” and ”1”. Machine data 9823 is only relevant for display in the ShopTurn interface, not for correct operation on the machine. © Siemens AG 2006 All Rights Reserved 11-172 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 173: Iso Dialects
ISO dialects please refer to the following documen- tation: References: /FBFA/, Description of Functions ISO Dialects © Siemens AG 2006 All Rights Reserved 11-173 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 174: Automatically Generated Programs
Data which needs to remain stored when the machine is next switched off (e.g. the last selected program) is saved in this program. © Siemens AG 2006 All Rights Reserved 11-174 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 175: Manual Machine
With the MD 12200 $MN_RUN_OVERRIDE_0 = 1, it is possible to move the handwheels even when there is a 0% feedrate override. © Siemens AG 2006 All Rights Reserved 11-175 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 176 In the input field enter the desired value for the rotational speed. DB3x.DBB30.1 starts the spindle rotating clockwise. DB3x.DBB30.2 starts the spindle rotating counter–clockwise. DB3x.DBB30.0 stops the spindle. © Siemens AG 2006 All Rights Reserved 11-176 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 177: Action Log
MD 9012 $MM_ACTION_LOG_MODE. The log is stored in the F:\MMCOW32\TMP\_AC_LOG.BIN file. No support for display or readout of this file is provided. © Siemens AG 2006 All Rights Reserved 11-177 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 178: Version Display
IM2 Commissioning HMI Embedded (sl) /BAD/ Operating Manual HMI Advanced, SINUMERIK 840D sl/840D/840Di/810D BEM/ Operating Manual HMI Embedded (sl), SINUMERIK 840D sl/840D/840Di/810D © Siemens AG 2006 All Rights Reserved 11-178 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 179 Main program file: Part program (main program) Multi--Port Interface Numerical Control The NC control comprises the components NCK, PLC, PCU and COM. © Siemens AG 2006 All Rights Reserved A-179 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn - - 11/2006 Edition...
Page 180: A Abbreviations
SoftKey Sub Program File: Subroutine Statement List SoftWare Tool management T No. Tool number Tool Offset Active: Identifier for tool offsets Tool © Siemens AG 2006 All Rights Reserved A-180 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 181 A list of documents, updated on a monthly basis, is available on the Internet for the available languages at: http://www.siemens.com/motioncontrol Select the menu items––> ”Support” ––> ”Technical documentation” ––> ”Over- view of documents”, or ”DOConWEB”. © Siemens AG 2006 All Rights Reserved B-181 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 183: C Index-
OP hotkeys, 10-166 Operator components, 1-11 End of program, 11-170 Output signals, 6-38 Example source files, 5-27 Parts gripper, 10-158 FB 110, 8-96 © Siemens AG 2006 All Rights Reserved Index-183 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 184 NCK, 4-23 PCU 50.3, 4-21 PLC, 4-22 Sequence, 4-19 ShopTurn on NCU (HMI embedded), 4-21 Window ID, 11-177 Software, 4-17 Status display, 10-163 © Siemens AG 2006 All Rights Reserved Index-184 SINUMERIK 840D sl Commissioning Manual CNC: ShopTurn – 11/2006 Edition...
Page 185 Suggestions SIEMENS AG Corrections A&D MC MS1 For Publication/Manual: Postfach 3180 SINUMERIK 840D sl D- -91050 Erlangen ShopTurn Phone: +49 (0) 180 5050 -- 222 [Hotline] Fax: +49 (0) 9131 98 -- 63315 [Documentation] Manufacturer/Service Documentation mailto:docu.motioncontrol@siemens.com Commissioning Manual From Order No.:...
Page 186 Overview of SINUMERIK 840D sl / 840Di sl Documentation General Documentation SINUMERIK SINUMERIK SINAMICS 840D sl S120 840Di sl Brochure Catalog NC 61 *) Catalog D21.1 Converter Chassis Units *) User Documentation SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D sl 840D sl...

Siemens SINUMERIK 840D sl Commissioning Manual

1 Hardware

2 Supplementary Conditions

3 Reserved Functions

4 Commissioning

5 PLC Program

6 Signal Description

7 Machine Data

8 Tool Management

9 Additional Functions

10 Customized User Interface

11 Miscellaneous

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