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Belt Maintenance
Adjusting the Alternator
Belt
Service Interval: After the first 10 hours—Check
the condition and tension of the
alternator belt.
Every 200 hours—Check the condition and
tension of the alternator belt.
1.
Raise the bed and position the safety support on
the extended lift cylinder to secure the bed.
2.
Check the tension by pressing the belt at mid
span between the crankshaft and alternator
pulleys with 10 kg (22 lb) of force
Note:
A new belt should deflect 8 to 12 mm
(0.3 to 0.5 inch).
Note:
A used belt should deflect 10 to 14 mm
(0.4 to 0.55 inch). If the deflection is incorrect,
proceed to the next step. If correct, continue
operation.
3.
To adjust belt tension, perform the following:
A.
Loosen the 2 alternator-mounting bolts
(Figure
58).
Figure 58
1. Alternator belt
B.
Using a pry bar, rotate the alternator until
the proper belt tension is attained, then
tighten the mounting bolts
(Figure
58).
g026144
2. Alternator-mounting bolts
(Figure
58).
Controls System
Maintenance
Adjusting the Clutch Pedal
Service Interval: Every 200 hours
Note:
You can adjust the clutch-pedal cable at the
bell housing or at the clutch-pedal pivot. You can
remove the front hood to easily access to the pedal
pivot.
1.
Loosen the jam nuts securing the clutch cable to
the bracket on the bell housing
Note:
You may remove and rotate the ball joint,
if additional adjustment is required.
1. Clutch cable
2. Jam nuts
2.
Disconnect the return spring from the clutch
lever.
3.
Adjust the jam nuts or ball joint until the rear
edge of the clutch pedal is 9.2 to 9.8 cm (3-5/8
to 3-7/8 inches) from the top of the floor plate
diamond pattern, when you apply 1.8 kg (4 lb) of
force to the pedal
53
(Figure
Figure 59
3. Return spring
4. Ball joint
(Figure
60).
59).
g009592
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