Related Manuals for Toro 08703
Summary of Contents for Toro 08703
- Page 1 Form No. 3372-260 Rev C Sand Pro ® 3040 and 5040 Traction Units Model No. 08703—Serial No. 312000001 and Up Model No. 08705—Serial No. 312000001 and Up *3372-260* C Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
State of California to cause cancer, product properly and safely. birth defects, or reproductive harm. You may contact Toro directly at www.Toro.com for product The engine exhaust from this product and accessory information, help finding a dealer, or to register contains chemicals known to the State of your product. -
Page 3: Table Of Contents
Contents Charging the Hydraulic System.........34 Cleaning ..............35 Inspecting and Cleaning the Machine ......35 Introduction ..............2 Storage ................35 Safety ................4 Traction Unit ............35 Safe Operating Practices........... 4 Engine ..............35 Sound Power Level ..........6 Schematics ..............36 Sound Pressure Level..........6 Vibration Level ............ -
Page 4: Safety
Safety ◊ incorrect hitching and load distribution. • The owner/user can prevent and is responsible for The Sand Pro traction unit complies with ANSI accidents or injuries occurring to himself or herself, other people, or property. B71.4-2004 Standards at the time of production. However, when attachments are installed on the machine additional weight is required to comply to the Preparation... - Page 5 Operation – before refuelling; – before checking, cleaning or working on the machine; WARNING – after striking a foreign object or if an abnormal vibration occurs. Inspect the machine for damage Engine exhaust contains carbon monoxide, which and make repairs before restarting and operating the is an odorless, deadly poison that can kill you.
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Page 6: Sound Power Level
Keep everyone away. Measured values were determined according to the procedures • To ensure safety and accuracy, have an Authorized Toro outlined in EN 1032. Distributor check the maximum engine speed with a Whole Body tachometer. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7272 1. Cutting/dismemberment hazard; fan—stay away from moving parts. 93-9051 1. - Page 8 93-9083 1. Cutting/dismemberment hazard, fan—stay away from moving parts. Battery Symbols 108-8484 Some or all of these symbols are on your battery 1. Attachment control 5. Parking brake 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2.
- Page 9 119–2483 1. Headlights 10. Read the Operator’s Manual for hydraulic oil information. 2. Engine—stop 11. To drive forward, press the top of the traction control pedal forward and down; to drive in reverse, press the bottom of the traction control pedal rearward and down.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Foam collar Washer Install the steering wheel. Locknut Steering wheel cover – No parts required Remove the battery. Bulk electrolyte, 1.260 specific gravity Activate and charge the battery. -
Page 11: Installing The Steering Wheel
Installing the Steering Wheel Removing the Battery Parts needed for this procedure: No Parts Required Steering wheel Procedure Foam collar Remove the (2) wing nuts and washers securing top battery Washer hold down to side battery hold downs (Figure 3). Remove top Locknut battery hold and remove battery. -
Page 12: Activating And Charging The Battery
4. Remove the filler caps. Slowly add electrolyte to each cell until the level is up to the fill line. Install the filler caps. Important: Do not overfill the battery. Electrolyte Activating and Charging the will overflow onto other parts of the machine and severe corrosion and deterioration will result. - Page 13 4. Coat the terminals and mounting fasteners with WARNING petroleum jelly to prevent corrosion. Slide the rubber Incorrect battery cable routing could damage boot over the positive (+) terminal to prevent a the machine and cables causing sparks. possible short from occurring. Sparks can cause the battery gasses to 5.
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Page 14: Installing Front Weights
The Sand/Infield Pro traction unit complies with ANSI B71.4-2012 Standard at the time of production. However, when the following attachments are installed on the machine additional weight is required to comply to the standards. Use the chart below to determine the combinations of additional weight required. Order parts from your local Authorized Toro Distributor. Attachment... -
Page 15: Product Overview
Product Overview Figure 6 1. Fuel tank cap 3. Control panel 5. Air cleaner 7. Steering wheel 2. Traction and stopping pedal 4. Parking lever 6. Hydraulic tank cap Controls Traction and Stopping Pedal The traction pedal (Figure 7) has 3 functions: to make the machine move forward, to move it backward, and to stop the machine. -
Page 16: Ignition Switch
position, move the lever into the detent position. When the CAUTION desired position is attained, release the lever and it will return Use the maximum ground speed only when driving to neutral. from one area to another. Maximum speed is not recommended when using a mounted or towed attachment. -
Page 17: Specifications
Contact your Authorized Service Dealer or trailering the machine. Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 12 1. Fuel shutoff valve... -
Page 18: Operation
Operation crankcase. Failure to seal the crankcase may result in engine damage. Note: Determine the left and right sides of the machine 5. Pivot the seat down. from the normal operating position. Important: Check the oil level every 8 operating hours or daily. -
Page 19: Checking The Hydraulic Fluid Level
Toro Premium All Season Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro fuel tank or container opening at all times until distributor for part numbers.) - Page 20 Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following material properties and industry specifications. We do not recommend the use of synthetic fluid. Consult with your lubricant distributor to identify a satisfactory product...
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Page 21: Checking The Tire Pressure
Checking the Tire Pressure seconds. After 10 seconds of continuous cranking, wait 60 seconds before engaging the starter motor Service Interval: Before each use or daily again. Check the tire pressure before operating the machine (Figure 4. To stop the engine, move the throttle control to the 17). -
Page 22: Towing The Machine
Towing the Machine CAUTION Operating the machine demands attention to In case of emergency, the machine can be towed for a short prevent tipping or loss of control. distance. However, we do not recommend this as a standard procedure. • Use care when entering and leaving sand traps. Important: Do not tow the machine faster than 1 MPH •... -
Page 23: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure... -
Page 24: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the steering operation. Check fuel level. Check the engine oil level. Check the air filter condition. -
Page 25: Premaintenance Procedures
Premaintenance Lubrication Procedures The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease Important: The fasteners on the covers of this machine after every 100 hours of operation. are designed to remain on the cover after removal. Lubricate the following bearings and bushings: Loosen all of the fasteners on each cover a few turns so that the cover is loose but still attached, then go back... -
Page 26: Greasing The Machine
When the oil stops, install the drain plug. • Steering pivot (Figure 25) Note: The flush fitting on the steering pivot (Figure 25) requires a grease gun nozzle adapter. Order Toro Part No. 107–1998 from your Authorized Toro Distributor. Figure 26 1. Drain plug 2. -
Page 27: Replacing The Spark Plugs
Replacing the Air Filter Replacing the Spark Plugs Service Interval: Every 200 hours Service Interval: Every 800 hours 1. Release the latches securing the air cleaner cover to the Replace the spark plugs after every 800 operating hours or air cleaner body (Figure 27). yearly, whichever occurs first. -
Page 28: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance WARNING Replacing the Fuel Filter CALIFORNIA Service Interval: Every 800 hours Proposition 65 Warning An in line filter is incorporated into the fuel line. Change the Battery posts, terminals, and related filter every 800 hours. Use the following procedures when accessories contain lead and lead compounds, replacement becomes necessary: chemicals known to the State of California... -
Page 29: Caring For The Battery
Caring for the Battery Drive System Maintenance Service Interval: Every 25 hours The battery electrolyte level must be properly maintained and the top of the battery kept clean. lf the machine is stored in a Adjusting the Traction Drive location where temperatures are extremely high, the battery will run down more rapidly than if the machine is stored in for Neutral a location where temperatures are cool. -
Page 30: Adjusting The Traction Interlock Switch
Adjusting the Transport Speed Obtaining Maximum Transport Speed The traction pedal is adjusted for maximum transport speed and reverse at the factory, but an adjustment may be required if the pedal reaches full stroke before the pump lever reaches full stroke, or if a decrease in transport speed is desired. To obtain maximum transport speed, press down on the traction pedal. -
Page 31: Controls System Maintenance
Controls System WARNING Maintenance The engine must be running so that the final adjustment of the lift lever detent plate can be performed. Contact with moving parts or hot Adjusting the Lift Lever surfaces may cause personal injury. Keep hands, feet, face, and other body parts The lift lever detent plate (Figure 36) can be adjusted if the away from rotating parts, the muffler, and attachment does not float properly (follow ground contour) - Page 32 • High Idle: 3400 + 50 • Low Idle: 1750 + 100 Adjusting the Choke Control 1. Pivot the seat upward. 2. Loosen the cable clamp screw securing the cable to the engine (Figure 37). 3. Move the remote choke control lever forward to the Closed position.
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Page 33: Hydraulic System Maintenance
Use a genuine 7. Fill hydraulic tank with hydraulic oil until level is up to Toro oil filter for replacement. The hydraulic oil must be the necked down area of the dipstick. Do not overfill. -
Page 34: Charging The Hydraulic System
Charging the Hydraulic 6. Operate the traction pedal in forward and reverse. The wheels that are off of the floor should rotate in the System proper direction. • Whenever a hydraulic component is repaired or replaced, If the wheels rotate in the wrong direction, stop the hydraulic oil filter should be changed and the hydraulic the engine, remove the lines from the rear of the system charged. -
Page 35: Cleaning
B. Clean the battery, terminals and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47), or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery. -
Page 36: Schematics
Schematics Electrical Schematic (Rev. B) - Page 37 Hydraulic Schematic—Model 08703 (Rev. C)
- Page 38 Hydraulic Schematic—Model 08705 (Rev. C)
- Page 39 Notes:...
- Page 40 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.