Related Manuals for Toro 07211TC
Summary of Contents for Toro 07211TC
- Page 1 Form No. 3326-210 ® Workman ® 3200 & 4200 Liquid-Cooled Gas Utility Vehicle Model No. 07211TC—Serial No. 220000001 and Up Model No. 07218—Serial No. 220000001 and Up Operator’s Manual English (GI)
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Page 2: Foreword
State of California to cause cancer, replacement parts, the distributor also has optional birth defects, or other reproductive harm. equipment for the complete line of TORO turf care equipment. Keep your TORO all-TORO. Buy genuine TORO parts and accessories. -
Page 3: Table Of Contents
Table of Contents Page Page Foreword Transporting the Vehicle Table of Contents Towing the Vehicle Trailer Towing Safety Instructions Remote Hydraulic Control (Optional) Sound Pressure Level Quick Coupler Operation Vibration Level Remote Hydraulic Control Trouble Shooting: Safety and Instruction Decals Maintenance Specifications Quick Reference Chart... -
Page 4: Safety Instructions
A. Use an approved fuel container. The Toro Company 8111 Lyndale Avenue South, Bloomington, Minnesota 55420-1196. B. Do not remove cap from fuel tank when engine is hot or running. -
Page 5: While Operating
C. Do not smoke while handling fuel. B. Watch for holes or other hidden hazards. D. Fill fuel tank outdoors and to about one inch C. Use caution when operating vehicle on a below top of tank (bottom of filler neck). Do steep slope. - Page 6 Maximum engine speed is 3650 rpm. To stop. assure safety and accuracy, have an Authorized D. Set parking brake. TORO Distributor check maximum engine speed with a tachometer. E. Remove key from ignition. Block wheels if machine is on an incline.
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Page 7: Sound Pressure Level
Sound Pressure Level This unit has an equivalent continuous A-weighted sound pressure at the operator ear of 82 dB(A), based on measurements of identical machines per Directive 98/37/EC and amendments. Vibration Level Hand Arm This unit does not exceed a vibration level of 2.5 m/s at the hands based on measurements of identical machines per ISO 5349 procedures. -
Page 8: Safety And Instruction Decals
Safety and Instruction Decals SAFETY ALERT SYMBOL GENERAL HAZARD SAFETY CRUSHING OF WHOLE BODY, CRUSHING OF TOES OR FOOT, CRUSHING OF FINGERS OR HAND, CUTTING OF FINGERS OR HAND CUTTING OF FOOT ALERT APPLIED FROM ABOVE FORCE APPLIED FROM ABOVE FORCE APPLIED FROM SIDE STAY A SAFE DISTANCE FROM MACHINE STAY A SAFE DISTANCE FROM DRAINING... - Page 9 THROWN OR FLYING OBJECTS, SEVERING OF FINGERS OR RIDING ON THIS MACHINE IS SHUT OFF ENGINE & REMOVE FACE EXPOSURE HAND, ENGINE FAN ALLOWED ONLY ON A PASS- KEY BEFORE PERFORMING ENGER SEAT & ONLY IF THE MAINTENANCE OR REPAIR WORK DRIVER'S VIEW IS NOT HINDERED MACHINE TIPPING USE CAUTION ON STEEP HILLS MACHINE TIPPING...
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Page 10: Specifications
Specifications 4-wheel step through, out front operator style, Power assist, 3-position tilt steering Type: Steering System: two-person vehicle. Certified to meet ANSI wheel, 3- ⁄ turns lock-to-lock. 17.5 to 1 ratio, 35cm Specifications B56.8a-1994. (14”) diameter steering wheel. Daihatsu 23.1Kw (31 hp) three-cylinder, Front tires: 20”... - Page 11 Overall Width: 160cm (63”) Ground Speed: Overall Length: 316 cm (124.5”) w/o bed; 322cm Forward Speeds w/23” Rear Tires (127”) w/full bed 337.8cm (133”) with ⁄ bed in rear High range: 12/18.5/31.9 kmh .(6/11.5/19.8 mph) mounting location Low range: 4.7/7.2/12.4 kmh (2.9/4.5/7.7 mph) Height: 190c5cm (75”) to top of roll-over protection system Reverse Speeds w/24”Tires...
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Page 12: Set-Up Instructions
Phillips Screw 10-24 Install front fenders Washer Locknut 10-24 Roll-Over Protection System Capscrew ⁄ -13 x 3” lg. Mount Roll-Over Protection System Locknuts ⁄ Operator’s Manual (Vehicle) Read before operating machine. Parts Catalog Registration Card Fill out and return to Toro... -
Page 13: Install Rear Fenders
bracket, rear of fender and tail light plate together Install Rear Fenders (Fig. 1–2) with (2) capscrews, washers and nuts, previously removed. Loosen the locknuts and capscrews securing tail light plates to right and left frame brackets. On right side, secure rear of fender to tail light plate with (2) ⁄... -
Page 14: Install Front Fenders
Secure steering wheel to shaft with jam nut and system to mounting brackets with (2) ⁄ -13 x 3” tighten it to 14–20 Nm (10–15 ft lb.). lg. capscrews and locknuts. Install cap to steering wheel. FRONT Figure 4 1. Steering Wheel 2. -
Page 15: Full Bed Removal (Model 07212 Only)
Figure 8 1. Positive (+) cable Figure 7 2. Hold down 1. Battery cover 2. Knob 3. Battery base Install the positive cable (red) to the positive (+) terminal and the negative cable (black) to the Remove filler caps from battery and slowly fill negative (–) terminal of the battery and secure each cell until electrolyte is just above the plates. -
Page 16: Re-Install The Full Bed (Model 07212 Only)
CAUTION: The full bed weighs approximately 78 Kg, so don’t try to install or remove it by yourself. Get two or three other people to help. Store cylinders in storage clips. Engage the hydraulic lift lock lever on the vehicle to prevent accidental extension of the lift cylinders. - Page 17 for full bed installation and front slots are for ⁄ bed installation. Note: The engine may need to be started to extend or retract cylinders for alignment with holes. Keep fingers out! Note: The unused slot can be plugged with a capscrew and nut to prevent assembly errors.
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Page 18: Before Operating
Before Operating SAE Viscosity Grades CAUTION Before servicing or making adjustments to the machine, stop engine, set parking brake and remove 10W-30 10W-40 10W-50 key from the switch. Any load material must be 5W-30 removed from bed or other attachment before working under raised bed. -
Page 19: Fill The Fuel Tank
Fuel tank capacity is approximately 26.5 l (7 gallons). Wipe up any fuel that may have spilled to prevent a fire hazard. THE TORO COMPANY STRONGLY RECOMMENDS THE USE OF FRESH, CLEAN, UNLEADED REGULAR GRADE GASOLINE IN TORO GASOLINE POWERED PRODUCTS. -
Page 20: Check The Cooling System
Check the Cooling System (Fig. 17) Capacity of cooling system is approximately 3.3 l (3.5 qts.). The cooling system is filled with a 50/50 solution of water and permanent ethylene glycol anti-freeze. Check level of coolant at beginning of each day before starting the engine. -
Page 21: Check Front Differential Oil
Check Front Differential Oil The air pressure needed is determined by the payload carried. Four-Wheel Drive Model Only (Fig. 19) The lower the air pressure, the less the compaction and tire marks are minimized. Lower The differential is filled with 10W30 oil. Check level pressure should not be used for heavy payloads at of oil every 100 hours or monthly. -
Page 22: Check Brake Fluid
23” FRONT TIRES Tire Pressure (p.s.i. Check Brake Fluid (Fig. 20) The brake fluid reservoir is shipped from the factory filled with “DOT 3” brake fluid. Check level before engine is first started and every 8 hours or daily, thereafter. Park machine on a level surface. -
Page 23: Controls
Controls Accelerator Pedal (Fig. 21)—The accelerator pedal Shift Pattern gives the operator the ability to vary engine and ground speed of the vehicle, when the transmission is in gear. Depressing the pedal increases engine RPM and ground speed. Releasing pedal will decrease engine RPM and ground speed of the machine. - Page 24 B. Shift only on level ground. C. Depress clutch pedal fully. D. Move lever fully forward for High and fully rearward for Low. HIGH is for higher speed driving on level, dry surfaces with light loads. LOW is for low speed driving. Use this range when greater than normal power or control is required.
- Page 25 TORO distributor for assistance. Important Do not operate vehicle until repair is complete. Failure to observe this precaution may result in damage to the engine. Ignition Switch (Fig. 23)—The ignition switch, used to start and stop the engine, has three positions: OFF, ON /Preheat and START.
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Page 26: Operating Instructions
To prevent overheating of the starter Check all fluid levels and add the appropriate moter, do not engage the starter longer than 15 amount of Toro-specified fluids, if any are found seconds. After 15 seconds of continuous to be low. -
Page 27: Stopping The Vehicle
Stopping the Vehicle CAUTION To stop machine, remove foot from accelerator pedal, The interlock switches are for the operator’s depress clutch pedal, then depress brake pedal. protection, so do not bypass them. Check operation of the switches daily to assure interlock system is operating. -
Page 28: Passengers
vehicle. Children should not be allowed to operate the You and your passenger should remain seated at all vehicle. Anyone who operates the vehicle should have times, keeping arms and legs inside the vehicle. The a motor vehicle license. operator should keep both hands on steering wheel, whenever possible and passenger should use hand If you are not experienced at driving the vehicle, holds provided. - Page 29 Tipovers The TORO Workman ® is equipped with a roll bar, hip restraints, shoulder restraints and hand hold. The roll-...
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Page 30: Hills
and without a load, tip overs are more likely if you turn on a hill. IN CASE OF TIPOVER, DON’T JUMP Slow down and shift into a lower gear before starting up or down a hill. If you have to turn while on a hill, do it as slowly and cautiously as possible. -
Page 31: Loading And Dumping
• Adding liquid ballast (calcium chloride) to the another way to reduce the risk of a tip over. rear tires. If the load is positioned toward one of the sides, it will • Traction will increase with no passenger in the make the vehicle much more likely to tip over on that front seat. -
Page 32: Four-Wheel Drive
In case of emergency, the vehicle can be towed for a wheel lifts off the ground, there may be a loss of short distance. However, Toro does not recommend control that could cause vehicle to skid (Refer this as a standard procedure. -
Page 33: Trailer Towing
Several types of tow hitches are available for the Workman ® , depending on your application. Contact your Authorized TORO Distributor for details. When equipped with a tow hitch bolted onto rear axle 1. FLOAT tube, your Workman ®... - Page 34 Note: If hydraulic motor is used, it may see 6900 kPa (1000 psi) back pressure. Important If used with a hydraulic cylinder or no attachment, the Raise or On position causes the oil flow to go over a relief valve which can damage the hydraulic system.
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Page 35: Quick Coupler Operation
Remote Hydraulic Control CAUTIOIN Trouble Shooting: Use caution when moving lever to the float position because it will allow rear implement to lower A. Difficulty in connecting or disconnecting quick couplers. unimpeded. Pressure not relieved (Quick coupler under Important Check hydraulic oil level after pressure). -
Page 36: Maintenance
Maintenance Maintenance Chart and Checklist Daily Maintenance: (duplicate this page for routine use) Check proper section of Operator’s Manual for fluid specifications Maintenance Check Item Daily Maintenance Check For Week Of _________________ TUES THURS ✓ Safety Interlock Operation ✓ Service & Park Brake Operation ✓... -
Page 37: Quick Reference Chart
Quick Reference Chart 4-Wheel Drive Chart Shown Engine oil level Engine oil drain Transaxle/hydraulic oil level (dip stick) Belts (Governor, water pump, hydraulic pump) Coolant level fill Fuel (unleaded fuel only) Grease points (34) 100 hours Radiator screen 8.1. Ratiator cleanout door Air cleaner 10. -
Page 38: Lubrication
Lubrication Greasing Bearings And Bushings (Fig. 28–34) WARNING Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from ignition switch. Any load material must be removed from bed or other attachment before working under raised bed. Always place the safety support on extended lift cylinder to hold box up. -
Page 39: Using Bed Safety Support
Important Heavy-Duty Operation If vehicle is subjected to conditions listed below, maintenance should be performed twice as frequently. • Desert operation Figure 31 • Cold climate operation (below 0° C) • Trailer or 5th wheel towing • Frequent operation on dusty roads •... -
Page 40: Jacking The Vehicle
WARNING Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from ignition switch. Any load material must be removed from bed or other attachment before working under raised bed. Al ways place the safety support on extended lift cylinder to hold box up. -
Page 41: General Air Cleaner Maintenance Practices
Figure 37 1. Front jacking point Figure 39 1. Air cleaner latches 2. Dust cup 3. Filter Gently slide filter out of air cleaner body to reduce the amount of dust dislodged. Avoid Figure 38 knocking filter against air cleaner body. 1. -
Page 42: Changing Engine Oil And Filter
Inspect new filter for shipping damage. Check Add oil to crankcase, refer to Check Engine Oil, sealing end of filter. Do not install a damaged p. 18. filter. Fuel System (Fig. 42) Insert new filter properly into air cleaner body. Make sure filter is sealed properly by applying Fuel Lines and Connections pressure to outer rim of filter when installing. -
Page 43: Changing Engine Coolant
Lift and remove radiator screen from front of Remove reserve tank cap. radiator. Clean radiator and screen thoroughly with compressed air. Figure 45 1. Reserve tank cap Open coolant drain cock at bootom of radiator and allow coolant to flow into a drain pan. When coolant stops flowing, close the drain cock. -
Page 44: Adjusting Belts
CAUTION Governor is preset at the factory to a maximum engine speed of 3650 rpm. If spped is not Figure 47 correct, contact your authorized Toro 1. Alternator Dealer/Distributor. Fan Belt (Fig. 48) Check tension by depressing belt at mid span of fan and drive shaft pulleys with 30 Nm (22 lbs.) -
Page 45: Changing Transaxle/Hydraulic Fluid
Replacing Hydraulic Filter (Fig. 51) Initially, replace the hydraulic filter after 10 operating hours; thereafter, replace the filter every 800 hours.Use the Toro replacement filter (Part No. 54-0110). Important Use of any other filter may void the warranty on some components. -
Page 46: Cleaning Hydraulic Strainer
differential. Place drain pan under drain plug. Figure 53 1. Hydraulic strainer Remove strainer and clean by back flushing with a clean degreaser. Allow to air dry before reinstalling. Figure 52 1. Front differential Reinstall strainer. 2. Fill/check plug 3. Drain plug Reinstall hydraulic line and fitting to strainer. -
Page 47: Adjusting The Brake Pedal
Figure 54 Important : a cracked fouled, dirty or otherwise malfunctioning spark plug must be replaced. Do not Figure 55 1. Link rod ball joint sand blast, scrape, or clean electrodes by using a wire bursh because grit may eventually release from the Tighten jam nut after adjustment has been plug and fall into the cylinder. -
Page 48: Adjusting Parking Brake
Figure 58 1. Clutch switch Figure 57 1. Clutch cable 2. Jam nuts Adjusting Parking Brake (Fig. 59) 3. Return spring 4. Ball joint Check adjustment every 200 hours. Note: Ball joint may be removed and rotated if Loosen the set screw securing knob to parking additional adjustment is required. -
Page 49: Adjusting The High-Low Cable
Adjusting the High-Low Cable (Fig. 60) Check adjustment every 200 hours. Remove clevis pin securing High-Low cable to transaxle. Loosen clevis jam nut and adjust clevis so clevis hole aligns with hole in transaxle bracket. Reinstall clevis pin and tighten jam nut after adjustment has been attained. -
Page 50: Inspect Constant Velocity Boot
Fuses (Fig. 64) There are 3 fuses in the machine’s electrical system. They are located under right side of dash panel. FUSES OPEN — LIGHTS & HORN DASH 7.5A Figure 62 IGNITION 7.5A 1. Center-to-center distance To adjust, loosen jam nuts at both ends of tie rod. Figure 64 1. -
Page 51: Battery Storage
Connect a jumper cable between the positive lf the machine is stored in a location where posts of the two batteries. The positive post may temperatures are extremely high, the battery will be identified by a “+” sign on top of battery cover. run down more rapidly than if the machine is stored in a location where temperatures are cool. -
Page 52: Maintenance Schedule
Maintenance Schedule Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval& Service Check battery fluid level Every Every Every Every Every Check batterycable connections 50 hours Check air cleaner hours hours hours hours Lubricate all grease fittings Inspect the condition and wear of the tires Check front differential oil level (4WD) ‡Change engine oil and filter Inspect cooling system hoses... -
Page 53: Hydraulic Schematic (Base Vehicle)
Hydraulic Schematic (Base Vehicle) -
Page 54: Hydraulic Schematic (Vehicle W/Remote Hydraulic Kit) (Model 07211 Tc Only)
Hydraulic Schematic (Vehicle w/Remote Hydraulic Kit) (MODEL 07211 TC Only) -
Page 55: Electrical Schematic (Base Vehicle)
Electrical Schematic (Base Vehicle) -
Page 56: Electrical Schematic (Vehicle W/Remote Hydraulic Kit) (Model 07211 Tc Only)
Electrical Schematic (Vehicle w/Remote Hydraulic Kit) (MODEL 07211 TC Only) -
Page 57: Identification And Ordering
Note: Do not order by reference number if a parts catalog is being used; use the part number. To order replacement parts from an authorized TORO Distributor, supply the following information: Model and serial numbers. Part number, description, and quantity of parts... - Page 58 ®...