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Toro 07277 Workman 2110 Operator's Manual
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Toro 07277 Workman 2110 Operator's Manual

Toro 07277 Workman 2110 Operator's Manual

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Form No. 3327-301 Rev B
)
Workman
2110
Utility Vehicle
Model No. 07277—Serial No. 220000001 and Up
Model No. 07277TC—Serial No. 220000001 and Up
Operator's Manual
English (EN, GB)

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Summary of Contents for Toro 07277 Workman 2110

  • Page 1 Form No. 3327-301 Rev B Workman 2110 Utility Vehicle Model No. 07277—Serial No. 220000001 and Up Model No. 07277TC—Serial No. 220000001 and Up Operator’s Manual English (EN, GB)

  • Page 2: Table Of Contents

    ....... . manual can help you and others avoid injury and product damage. Although Toro designs and produces safe Checking the Transmission Oil .

  • Page 3: Safety

    Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and Improper use or maintenance by the operator or owner serial numbers of your product ready. Figure 1 illustrates can result in injury.

  • Page 4: Before Operating

    Before Operating – Do not remove the cap from the fuel tank when the engine is hot or running. • Operate the machine only after reading and – Do not smoke while handling gasoline. understanding the contents of this manual. –...
  • Page 5 • Gross Vehicle Weight (GVW) has a major impact on – Slow down before turning. Do not attempt sharp turns or abrupt maneuvers or other unsafe driving your ability to stop and/or turn. Heavy loads and actions that may cause a loss of vehicle control. attachments make a vehicle harder to stop or turn.
  • Page 6 • Avoid stopping on hills, especially with a load. • Position the weight of a load evenly from front to back. Stopping while going down a hill will take longer than If you position the load behind the rear axle, it will stopping on level ground.

  • Page 7: Maintenance

    • Do not use open pans of fuel or flammable cleaning fluids for cleaning parts. • Do not adjust the ground speed governor. To ensure safety and accuracy, have an Authorized Toro Distributor check the ground speed. • If major repairs are ever needed or assistance is required, contact an Authorized Toro Distributor.

  • Page 9: Slope Chart

    Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCEPOST, POLE, ETC.)

  • Page 11: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6591 1. Read the Operator’s Manual. 2. The maximum combined operator and passenger weight is 400 lb.
  • Page 12 99-7343 1. Warning—read the Operator’s Manual. 2. Collision hazard—do not operate the vehicle on public streets, roads, or highways. 3. Falling hazard—do not carry passengers in the cargo bed. 4. Falling hazard—do not allow children to operate the vehicle. 5. Hour meter 6.

  • Page 13: Specifications

    Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 1050 lb. (476 kg) 1650 lb. (749 kg) total, including 200 lb. (90.7 kg) operator and 200 lb. (90.7 kg) Rated capacity passenger, load, trailer tongue weight, gross trailer weight, accessories, and (on level ground) attachments Maximum gross vehicle...

  • Page 14: Setup

    Watch before operating the machine. Parts Catalog Use for ordering replacement parts. Registration Card Complete and return to Toro. Predelivery Inspection Form Complete and file in your customer history portfolio. Installing the Rear Wheels Note: This procedure is only needed for Model No.

  • Page 15: Installing The Front Wheels

    Installing the Front Wheels Note: This procedure is only needed for Model No. 07277TC. 1. Remove the fasteners securing the wheels. 2. Remove the shipping bracket from the spindles. 3. Mount the wheels with the previously removed fasteners (Fig. 3) and torque the bolts to 45–65 ft.-lb. (61–81 N⋅m) Figure 4 1.

  • Page 16: Installing The Seats

    Installing the Seats Note: This procedure is only needed for Model No. 07277TC. Insert the seat bracket into the seat base opening and pivot the seat downward (Fig. 6). Figure 7 1. Hitch Installing the Cargo Box Note: This procedure is only needed for Model No. 07277TC.

  • Page 17: Activating The Battery

    Activating the Battery 3. Slide the cargo box mounting hole onto the pivot bracket (Fig. 9). Note: This procedure is only needed for Model No. 07277TC. If the battery is not filled with electrolyte or activated, it must be removed from the vehicle, filled with electrolyte, and charged.

  • Page 18: Checking The Crankcase Oil

    Checking the Crankcase Oil Fuel Tank Recommended Gasoline The engine is shipped with oil in the crankcase; however, the level of oil must be checked before and after the engine Use fresh, clean, unleaded regular gasoline suitable for is first started. automotive use (87 pump octane minimum).

  • Page 19: Checking The Transmission Oil

    Operation Filling the Fuel Tank Fuel tank capacity is approximately 7 gallons (26.5 l). Note: Determine the left and right sides of the machine 1. Shut the engine off and set the parking brake. from the normal operating position. 2. Clean the area around the fuel tank cap (Fig. 12). Think Safety First Please carefully read all of the safety instructions and decals in the safety section.

  • Page 20: Parking Brake

    Parking Brake The parking brake is between the seats (Fig. 15). Whenever the engine is shut off, the parking brake must be engaged to prevent accidental movement of the vehicle. To engage the parking brake, pull back on the lever. To disengage, push the lever forward.

  • Page 21: Pre-Starting Checks

    Power Point Passenger Hand Holds The power point is used to power optional electrical The passenger hand holds are located on the right side of accessories (Fig. 17). the dash panel and at the outside of each seat (Fig. 19). m–4887 Figure 19 1.

  • Page 22: Starting The Engine

    Starting the Engine 2. Lift up on the latch with one hand while raising the bed with the other hand. 1. Sit in the operator’s seat, insert the key into the ignition 3. Raise the bed to its full height; then lower it slightly to switch, and rotate the key clockwise to the On position.

  • Page 23: New Vehicle Break-In

    Loading the Cargo Box The capacity of the cargo box is 13 ft. (0.37 m ). The amount (volume) of material that can be placed in the box without exceeding the vehicle load ratings can vary greatly depending on the density of the material. For example, a level box of wet sand weighs 1500 lb.

  • Page 24: Transporting The Vehicle

    Transporting the Vehicle Towing the Vehicle For moving the vehicle long distances, a trailer should be In case of an emergency, the vehicle can be towed for a used. Make sure that the vehicle is secured to the trailer. short distance. However, we do not recommend this as a Refer to Figures 23 and 24 for the location of the tie down standard procedure.

  • Page 25: Towing A Trailer

    Towing a Trailer The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your vehicle or trailer.

  • Page 26: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval • Change the engine oil. After first 8 hours • Check the drive belt tension. • Check the starter belt tension. •...

  • Page 27: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine oil level. Check the transaxle oil level.

  • Page 28: Heavy Duty Operation

    Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire(s) from the spark plug(s) before you do any maintenance. Set the wire(s) aside so that it does not accidentally contact the spark plug(s).

  • Page 29: Checking And Adjusting Neutral

    Figure 26 1. Rear jacking points Figure 27 1. Neutral bracket 2. Locknuts Checking and Adjusting Neutral Servicing the Engine Oil When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral Check the oil level before each use. (Fig.

  • Page 30: Cleaning The Engine Cooling Areas

    Cleaning the Engine Cooling Changing and Draining the Oil Areas 1. Start the vehicle and let it run for a few minutes to warm the oil. Clean the rotating screen, cooling fins, and external 2. Park the machine on a level surface, set the parking surfaces of the engine every 100 hours of operation or more brake, turn the ignition off, and remove the key.

  • Page 31: Greasing The Machine

    Greasing the Machine 4. Gently slide the filter out of the air cleaner body to reduce the amount of dust dislodged (Fig. 29). Avoid knocking the filter against the air cleaner body. Lubricate all bearings and bushings after every 100 hours or once a year, whichever occurs first.

  • Page 32: Servicing The Brakes

    Servicing the Brakes 3. Rotate the knob until a force of 30–35 lb. (133–156 N) is required to actuate the lever. Inspecting the Brakes 4. Tighten the set screw and install the rubber cover. Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety.

  • Page 33: Adjusting The Front Wheel Toe-In

    2. Remove the travel limiting bolt (Fig. 34). 3. Loosen the centering bolts in the front A-arm (Fig. 34). 4. Remove the ride height adjustment bolt (Fig. 34). m–5640 Figure 35 1. Left-hand A-arm Figure 34 6. Torque the ride height adjustment bolt to 135–165 ft.-lb. 1.

  • Page 34: Servicing The Drive Belt

    Note: The driver should drive up to the measurement area and stay seated in the vehicle while the measurement is being taken. If the vehicle will be run with medium to heavy loads most of the time, set the toe-in on the high side of the recommended amount.

  • Page 35: Adjusting The Starter Generator Belt

    Replacing the Drive Belt 1. Raise the bed and support it with the prop rod. 2. Place a clean container under the fuel filter. 1. Rotate and route the belt over the secondary clutch (Fig. 38). 3. Remove the clamps securing the fuel filter to the fuel lines.

  • Page 36: Changing The Transaxle Fluid

    0.030 in. (0.762 mm) Figure 41 Changing the Transaxle Fluid Change the transaxle fluid every 800 operating hours or Figure 43 yearly, whichever occurs first. 1. Oil fill 1. Position the vehicle on a level surface, set the parking brake, turn the ignition off, and remove the key. 2.

  • Page 37: Replacing The Headlights

    Replacing the Headlights Important Do not jump start the vehicle. Always keep the battery clean and fully charged. Use a Specification: GE Headlight #H7610 paper towel to clean the battery and battery box. If the 1. Set the parking brake, turn the ignition off, and remove battery terminals are corroded, clean them with a solution the key.

  • Page 38: Washing The Vehicle

    Installing the Battery Charging the Battery 1. Set the battery on the battery base so that the battery Important Always keep the battery fully charged posts are toward the rear of the vehicle. (1.260 specific gravity). This is especially important to prevent battery damage when the temperature is below 2.

  • Page 39: Electrical Schematic

    Electrical Schematic...

  • Page 40: The Toro General Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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