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SERVICE MANUAL
Ver 1.1 2000. 02
SPECIFICATIONS
AUDIO POWER SPECIFICATIONS (US model)
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION
With 3-ohm loads, both channels driven from
150 - 10,000 Hz; rated 4.2 W per channel-
minimum RMS power, with no more than
10 % total harmonic distortion in AC
operation.
CD player section
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wave length: 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a distance of
about 200 mm from the objective lens surface on
the optical pick-up block with 7 mm aperture.)
Spindle speed
200 r/min (rpm) to 500 r/min (rpm) (CLV)
Number of channels
2
Frequency response
20 - 20,000 Hz +1/–2 dB
Wow and flutter
Below measurable limit
Radio section
Frequency range
FM
AM
Australian model
US, Canadian model
IF
FM: 10.7 MHz
AM: 450 kHz
Aerials
FM: Wire aerial
AM: External aerial
MICROFILM
87.6 - 108 MHz
531 - 1,602 kHz
530 - 1,710 kHz
PMC-107
Model Name Using Similar Mechanism CFD-222
CD
CD Mechanism Type
Section
Optical Pick-up Name
Model Name Using Similar Mechanism NEW
TC
Section Tape Transport Mechanism Type
Cassette-corder section
Recording system
4-track 2 channel stereo
Fast winding time
Approx. 120 s (sec.) with Sony cassette C-60
Frequency response
TYPE I (normal): 70 - 10,000 Hz
General
Speaker
Full range: 10 cm (4 in.) dia.,
3 ohms, cone type (2)
Outputs
Headphones jack (stereo minijack)
For 16 - 68 ohms impedance headphones
Maximum power output (excluding US model)
4.5 W + 4.5 W
Power requirements
For personal component system:
US, Canadian model:
120 V AC, 60 Hz
Australian model:
230 V AC, 50 Hz
For remote control:
3 V DC, 2 size AA (R6) batteries
Power consumption
US, Canadian model: 18 W
Australian model: 23 W
PERSONAL COMPONENT SYSTEM
– 1 –
US Model
Canadian Model
Australian Model
KSM-213CDM
KSS-213C
MF-107
– Continued on next page –
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Related Manuals for Sony PMC-107
Summary of Contents for Sony PMC-107
- Page 1 Compact disc digital audio system 4-track 2 channel stereo Laser diode properties Fast winding time Material: GaAlAs Approx. 120 s (sec.) with Sony cassette C-60 Wave length: 780 nm Frequency response Emission duration: Continuous TYPE I (normal): 70 - 10,000 Hz Laser output: Less than 44.6 µW...
- Page 2 CHUCK PLATE JIG ON REPAIRING NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES On repairing CD section, playing a disc without the CD lid, use SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL Chuck Plate jig. OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
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Page 3: Table Of Contents
SAFETY CHECK-OUT TABLE OF CONTENTS 1. GENERAL After correcting the original service problem, perform the following safety check before releasing the set to the customer: Playing a CD ................4 Check the antenna terminals, metal trim, “metallized” knobs, screws, Listening to the radio ............... 5 and all other exposed metal parts for AC leakage. - Page 4 SECTION 1 GENERAL This section is extracted from instruction manual. – 4 –...
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Page 8: Disassembly
SECTION 2 DISASSEMBLY • The equipment can be removed using the following procedure. Front cabinet assy CD chassis assy Main board Power board CD board Optical pick-up Mechanism deck block Control board Note : Follow the disassembly procedure in the numerical order given. 2-1. -
Page 9: Cd Chassis Assy
2-2. CD CHASSIS ASSY 2 BVTP 3x10 3 wire 1 BVTP 3x10 5 CD chassis assy 4 CNP901 2-3. POWER BOARD 1 CNP902 2 BVTP 4x16 3 POWER board – 9 –... -
Page 10: Main Board
2-4. MAIN BOARD 1 CNP304 3 MAIN board 2 BVTP 3x10 2-5. CD BOARD 5 BVTP 3x10 6 CD board 4 BVTP 3x10 1 CNP701 2 CNP703 3 connector – 10 –... -
Page 11: Optical Pick-Up
2-6. OPTICAL PICK-UP 2 screws (2.6x16) 1 screws (2.6x16) 3 optical pick-up 2-7. MECHANISM DECK BLOCK 2 BVTP 3x8 3 BVTP 3x8 4 mechanism deck block 1 Open the cassette lid. – 11 –... -
Page 12: Control Board
2-8. CONTROL BOARD 1 BVTP 3x8 4 CONTROL board 2 BVTP 3x8 3 CNP803 – 12 –... -
Page 13: Mechanical Adjustments
SECTION 3 SECTION 4 ELECTRICAL ADJUSTMENTS MECHANICAL ADJUSTMENTS PRECAUTION TAPE SECTION 0 dB = 0.775 V 1. Clean the following parts with a denatured-alcohol-moistened swab : • Standard Output Level record/playback head pinch roller Output terminal HP OUT erase head rubber belts 32 Ω... -
Page 14: Tuner Section
0 dB = 1 µV TUNER SECTION FM FREQUENCY COVERAGE • FM Section ADJUSTMENT Setting: Frequency Display 87.6 MHz 108 MHz BAND switch: FM 1.8 ± 0.2 V 5.6 ± 0.2V Reading on Digital voltmeter FM RF signal Adjustment Part <confirmation>... - Page 15 Adjustment Location: main board –main board (component side)– (FM ANT) TP (VT) TRACKING TRACKING FREQUENCY COVERAGE FREQUENCY COVERAGE – 15 –...
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Page 16: Cd Section
CD SECTION Before Adjustment Put the set into test mode and perform the following checks. Repair if there are any problems. Notes on Adjustment 1. Perform Traverse adjustment in test mode. • Sled Motor Check After adjustment, be sure to release test mode. Press the ±... - Page 17 Focus Bias Adjustment REFERENCE This adjustment is to be done when the optical pick-up block is replaced. Focus/Tracking Gain Adjustment A frequency response analyzer is necessary in order to perform this Procedure : adjustment exactly. However, this gain has a margin, so even if it is slightly off, there is oscilloscope no problem.
- Page 18 The following is a simple adjustment method. 5. Connect the osilloscope between TP (TE) and TP (VC). 6. Adjust RV703 so that the waveform is as shown in the figure –Simple Adjustment– below. (tracking gain adjustment) Note : Since exact adjustment cannot be performed, remember the •...
- Page 19 Adjustment Location: CD board –CD board (conductor side)– RV702 TP (FE) TRAVERSE IC701 RV703 TRACKING GAIN TP (RF) TP (TE) R714 RV701 FOCUS BIAS RV704 TP (VC) FOCUS GAIN CNP701 – 19 –...
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Page 20: Diagrams
SECTION 5 DIAGRAMS 5-1. IC PIN DESCRIPTION • IC801 CXP50716-082Q (SYSTEM CONTROL/LCD DRIVE) Pin No. Pin Name Pin Description 1 – 19 SEG0 – 18 LCD drive segment output 20 – 23 COM0 – 3 LCD drive common output 24 – 26 VLC-3 –... - Page 21 Pin No. Pin Name Pin Description VREF — Reference voltage terminal (Not used in this set.) SHIFT-CLK Shift clock output LD-NONC CD lazer diode control output 78 – 80 SEG19 – 21 LCD drive segment output – 21 –...
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Page 22: Circuit Boards Location
PMC-107 5-2. CIRCUIT BOARDS LOCATION MAIN board CD board CD MOTOR board CONTROL board KEY board POWER board REC SW board H.P board – 22 –... -
Page 23: Block Diagram -Cd Section
PMC-107 5-3. BLOCK DIAGRAM — CD SECTION — CD RF & SYSTEM SERVO PROCESSOR D/A CONVERTER IC701 DIGITAL SIGNAL PROCESSOR IC704 IC702 LASER COUT CNIN XTAI X701 DRIVE DIODE DATA DATO 16.9344MHz Q701, 702 CONTROL XLTO LRCK LRCK CLKO SENS... -
Page 24: Block Diagram -Main Section
PMC-107 5-4. BLOCK DIAGRAM — MAIN SECTION — PRE-AMP VOLUME/SOUND CONTROL POWER AMP CDIN1 IC301 HRP301 CD SECTION CD L-CH IC302 IC303 R-CH RECORD/PLAYBACK R-CH J302 OUT2 HEAD PBIN1 OUT1 PHONES SURROUND TONE SW301-2 L-CH ALC AMP STBY REC1 R-CH... - Page 30 • IC Block Diagrams IC1 TA2008AN IC2 BU2615S UNLOCK FM RF IN XOUT AM RF IN PHASE REFERENCE DIVIDER GND1 FM RF OUT VDD1 VDD2 AM OSC MIX OUT MAIN COUNT FM OSC BUFF VCC1 FMIN VCC2 PRESCALER FM IF IN BUFF 1/8 DIV OSC OUT...
- Page 31 IC701 CXA1782BQ 27 26 25 LEVEL S MIRR SENS RF IV AMP1 DFCT C.OUT XRST RF IV AMP2 FE BIAS IIL DATA REGISTER INPUT SHIFT REGISTER DATA ADDRESS DECODER OUTPUT DECODER TOG1-3 FS1-4 TG1-2 TM1-7 PS1-4 F IV AMP BAL1-3 FZC COMP E IV AMP TE AMP...
- Page 32 IC702 CXD2507AQ IC703 BA5930FP SL– D.BUF F– SERVO AUTO LEVEL D.BUF D.BUF SEQUENCER DATA SHIFT XRST LEVEL SLIN D.BUF SENS SHIFT SUB CODE MUTE PROCESSOR INTERFACE SQCK DIGITAL SQSO LOCK TEST EXCK SBSO FILO VREF SCOR DIGITAL FILI DEMODULATOR MUTE WFCK EMPH AVSS...
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Page 33: Exploded Views
SECTION 6 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • -XX and -X mean standardized parts, so The components identified by number in the e xploded vie ws are not supplied. the y ma y ha ve some diff erence from the mark ! or dotted line with mark. -
Page 34: Front Cabinet Section
Ver 1.1 2000. 02 6-2. FRONT CABINET SECTION D801 LCD801 MF-107 not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-025-501-01 WINDOW, LCD 4-951-620-01 SCREW (2.6X8), +BVTP 3-026-321-01 COVER, FRONT 3-026-322-01 SPRING, CASSETTE UP 3-351-377-01 DAMPER 3-025-508-01 BUTTON (REC) A-3320-489-A HOLDER ASSY, CASSETTE... -
Page 35: Upper Cabinet Section
6-3. UPPER CABINET SECTION SW701 KSM-213CDM Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-025-506-01 WINDOW, CD 3-351-377-01 DAMPER 3-025-505-01 LID, CD * 111 A-3321-446-A CD BOARD, COMPLETE 1-452-732-11 MAGNET 1-769-824-11 WIRE (FLAT TYPE) (16 CORE) 3-021-020-01 PLATE (DIA. -
Page 36: Cassette Mechanism Section-1
6-4. CASSETTE MECHANISM SECTION-1 (MF-107) M301 S302 S301 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-362-979-01 FW ASSY 3-026-316-01 SPRING, REC 3-369-961-01 WASHER 3-362-967-01 SPRING, CASSETTE 3-362-989-01 BELT * 161 1-670-428-11 REC SW BOARD 3-362-970-01 SPRING 3-014-779-01 C SCREW 2X3 3-362-971-01 SPRING M301... -
Page 37: Cassette Mechanism Section-2
6-5. CASSETTE MECHANISM SECTION-2 (MF-107) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-366-352-01 SCREW 3-362-975-01 LEVER, SENSOR 3-369-961-01 WASHER 3-362-977-01 SPRING 3-369-962-01 SPRING, COMPRESSION 3-362-978-01 SPRING, PLATE X-3363-315-1 GEAR, CAM 3-379-844-01 PLATE, STOP, FR 3-362-973-01 AS (BASE) 3-387-697-01 SENSOR 3-362-976-01 LEVER, CONTROL 3-362-969-01 IDLER ASSY, PF... -
Page 38: Cassette Mechanism Section-3
6-6. CASSETTE MECHANISM SECTION-3 (MF-107) HRP301 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3363-611-1 REEL, S 3-362-960-01 PULLEY, IDLER 3-917-805-01 SPRING 3-362-956-01 SPRING 3-382-408-01 SCREW 3-362-957-01 SPRING 3-362-962-01 REEL ASSY, T 3-362-959-01 ARM, IDLER 3-362-965-01 IDLER, FF 3-362-968-01 LEVER, EJECT 3-362-961-01 SPINDLE (BASE) HRP301 1-543-964-12 HEAD, MAGNETIC (RECORD/PLAYBACK) -
Page 39: Cassette Mechanism Section-4
6-7. CASSETTE MECHANISM SECTION-4 (MF-107) HE301 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-382-409-01 GUIDE TAPE AZ 3-362-954-01 SPRING 3-362-983-01 SPRING 3-362-955-01 SPRING 3-382-407-01 BASE HEAD * 314 3-362-947-01 LEVER, REC 3-362-982-01 PINCH ROLLER * 315 3-362-948-01 LEVER, PLAY 3-362-981-01 PINCH ARM * 316... -
Page 40: Optical Pick-Up Section
6-8. OPTICAL PICK-UP SECTION (KSM-213CDM) not supplied M702 M701 The components identified by Les composants identifiés par une mark ! or dotted line with mark. marque ! sont critiques pour la ! are cr itical for saf ety. sécurité. Replace only with part number Ne les remplacer que par une piéce specified. -
Page 41: Speaker Section
6-9. SPEAKER SECTION SP301 (L-CH) SP302 (R-CH) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3320-420-A NET ASSY, SPEAKER 3-026-310-01 FOOT 3-025-513-01 CABINET, SPEAKER (FRONT) 3-923-229-01 RING, VR 4-960-167-01 SCREW (3X8) (DIA.10), +WH SP301 1-505-395-21 SPEAKER (LOUD) (10cm) (L-CH) 3-025-514-01 CABINET, SPEAKER (REAR) SP302 1-505-395-21 SPEAKER (LOUD) (10cm) (R-CH) -
Page 42: Electrical Parts List
SECTION 7 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by the par ts list ma y be different from the they are seldom required for routine service. mark ! or dotted line with mark. - Page 43 CD MOTOR CONTROL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < RESISTOR > R755 1-249-417-11 CARBON 1/4W R756 1-249-417-11 CARBON 1/4W R701 1-249-393-11 CARBON 1/4W R702 1-249-429-11 CARBON 1/4W < VARIABLE RESISTOR > R703 1-249-429-11 CARBON 1/4W R704 1-249-429-11 CARBON...
- Page 44 CONTROL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C819 1-162-210-31 CERAMIC 30PF R825 1-249-413-11 CARBON 1/4W C820 1-162-210-31 CERAMIC 30PF R826 1-249-441-11 CARBON 100K 1/4W C821 1-164-159-21 CERAMIC 0.1uF R827 1-249-437-11 CARBON 1/4W C822 1-162-294-31 CERAMIC 0.001uF R828 1-249-437-11 CARBON...
- Page 45 CONTROL MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R878 1-249-417-11 CARBON 1/4W < RESISTOR > R879 1-249-429-11 CARBON 1/4W R880 1-249-421-11 CARBON 2.2K 1/4W R802 1-249-417-11 CARBON 1/4W R881 1-249-429-11 CARBON 1/4W R803 1-249-419-11 CARBON 1.5K 1/4W R882...
- Page 46 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-124-907-11 ELECT 10uF C116 1-104-666-11 ELECT 220uF 1-162-849-11 CERAMIC 0.068uF C117 1-130-495-00 MYLAR 0.1uF 1-162-850-11 CERAMIC 0.082uF C118 1-126-927-11 ELECT 2200uF 1-162-850-11 CERAMIC 0.082uF C119 1-124-903-11 ELECT 1-136-154-00 FILM 0.012uF C201...
- Page 47 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C332 1-130-481-00 MYLAR 0.0068uF 5% < IC > C333 1-126-233-11 ELECT 22uF C334 1-130-471-00 MYLAR 0.001uF 8-759-386-02 IC TA2008AN C335 1-130-471-00 MYLAR 0.001uF 8-759-290-61 IC BU2615S C336 1-124-907-11 ELECT 10uF IC301...
- Page 48 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-249-441-11 CARBON 100K 1/4W R112 1-249-415-11 CARBON 1/4W 1-249-431-11 CARBON 1/4W R113 1-249-420-11 CARBON 1.8K 1/4W 1-249-413-11 CARBON 1/4W R114 1-249-417-11 CARBON 1/4W 1-247-843-11 CARBON 3.3K 1/4W R115 1-249-400-11 CARBON 1/4W...
- Page 49 MAIN POWER REC SW Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < TRANSFORMER > < SWITCH > T301 1-433-268-00 TRANSFORMER, BIAS OSCILLATOR SW301 1-762-565-11 SWITCH, SLIDE (REC/PB) ************************************************************* < VIBRATOR > MISCELLANEOUS 1-760-130-11 VIBRATOR, CRYSTAL (75kHz) *************** ************************************************************* 1-590-926-11 CORD, POWER (US,CND)
- Page 50 Ref. No. Part No. Description Remark ************** HARDWARE LIST ************** 7-685-647-79 SCREW +BVTP 3X10 TYPE2 N-S 7-685-646-79 SCREW +BVTP 3X8 TYPE2 N-S 7-685-663-79 SCREW +BVTP 4X16 TYPE2 N-S 7-685-649-79 SCREW +BVTP 3X14 TYPE2 N-S 7-685-860-04 SCREW +BVTT 2.6X4 (S) 7-685-862-09 SCREW +BVTT 2.6X6 (S) 7-685-851-04 SCREW +BVTT 2X4 (S) 7-685-861-01 SCREW +BVTT 2.6X5 (S) 7-685-781-09 SCREW +PTT 2X4 (S)
- Page 51 PMC-107 Sony Corporation 98F047027-1 Printed in Singapore C1998. 6 9-924-914-11 Personal A&V Products Company Published by Quality Engineering Dept. – 66 – (Shibaura)